Protection

ePoly (Polymer PTC Resettable Fuse)

Self-resetting over-current protection using positive-temperature-coefficient polymers.

What is it?

ePoly devices (also called PTC / PolySwitch / Multifuse) are resettable fuses based on a polymer matrix with conductive carbon-black filler. At normal current the polymer is low-resistance. Under fault current it heats up, the polymer expands, the carbon-black network breaks, and resistance rises by 4-6 orders of magnitude — effectively interrupting the current. When the fault clears and the device cools, it returns to low resistance — no replacement needed.

When do you need it?

  • USB host port over-current protection (computers, hubs).
  • Battery-pack over-current protection.
  • Motor protection where occasional stalls shouldn't blow a fuse.
  • Speaker line protection.
  • Any rail where automatic recovery after fault is desired (instead of a one-shot fuse).

How to pick the right one

Ihold (Hold Current)
Maximum current the device will pass indefinitely without tripping. Should exceed your normal operating current with margin.
Itrip (Trip Current)
Minimum current that will reliably trip the device. Should be below the load's failure threshold.
Vmax (Maximum Voltage)
Maximum rail voltage the device can interrupt safely.
Time-to-trip
How fast the device opens at a given over-current. Faster = better load protection but more nuisance trips during inrush.
R(typ) and R(max)
Series resistance in normal state. Affects voltage drop and self-heating.

What Magnias offers

Magnias ePoly portfolio covers SMD packages from 0805 to 2920 with hold currents from 50 mA to 12 A, voltage ratings 6 V to 60 V. Includes specific variants for DDR5 RDIMM (MGF06F-6000A 6 A for rev 0/1, MGF06F-7000A 7 A for rev 2).

Common questions

How fast does an ePoly trip?
Milliseconds to seconds depending on over-current ratio. A 5× over-current trips in ~100 ms; 20× in <10 ms. Not as fast as a fuse, but much faster than a thermal cutoff.
Will it nuisance-trip on inrush?
Only if inrush exceeds Itrip for long enough to heat the polymer. Most ePoly handle 10-50 ms of inrush at 5× Ihold without tripping.
How many trip cycles can it survive?
Hundreds to thousands. Each trip slightly degrades the polymer. For frequent trips (>10/day), use a real fuse or active current limiting instead.
How is ePoly different from a chip fuse?
A chip fuse opens once and must be replaced. An ePoly resets automatically. ePoly trip speed is slower (ms vs μs), so for fast short-circuit protection use a chip fuse or active limiter.